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We take this opportunity to introduce ourselves as Quality Industrial
Paint Manufacturer.
The company 'TUFF COAT POLYMERS PVT. LTD.'
The present
Directors who have started the company in 1992 are
Mr. Shirish D. Ponkshe
and Mr. Prasad D. Purandare, both are Paint Technologist and having sound
working experience
in major departments of organizations. |
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Our Manufacturing product range is as follows :
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All type of Synthetic Enamels and Primers |
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Wash (Etch) primer |
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All type of Quick drying paints and primers |
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Polychromatic & Metallic finishers |
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Epoxy paints and primers |
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All type of Thinners |
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Polyurethane paints and primers. |
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N.C.Paints |
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Chlorinated Rubber paints |
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PU / Epoxy Floor Coatings |
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Stoving Enamels |
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All type of High performance Anti Corrosion Coatings |
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Coal Tar Epoxy Paints |
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All types of Air drying & Stoving Varnishes. |
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Hammer tone Paints |
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We have following
Machinery to manufacture above Range :- |
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Attriators |
2 Nos.each of having 150 liters Volume capacity which gives 300 Liters of paint within 4hrs. |
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High-speed stirrer |
1 no. |
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Lab type sand mill |
1 no. for development |
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Continuous type sand mill |
1
no. having 1 Ltr.of paint per minute production capacity. |
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Resin Kettle |
300 liters capacity presently not installed |
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Since our major customers are in ISO
9000. We are having strict Quality control measures. To support
production and Q.A.Dept.We are having full fledge laboratory with two Quality
control chemists who takes the responsibility of quality control with
the help of following instruments. |
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We are having our well-equipped Laboratory with all testing facilities
for finish paint & raw materials. We can also give the test
certificate for our products |
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 List of equipment for Testing facilities of finish goods |
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Hegman Gauge |
To checking the grinding & dispersions level of paint (3 nos.) |
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Ford Cup B4 |
To checking the viscosity of paints( 4 nos.) |
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Gloss meter |
To check the gloss of different finishes viz. Glossy -S/G-Matt |
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Impact Tester |
To check the impact test of the paints |
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Mandrel 1/4 & 1/8inch |
To
check the flexibility of paints |
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Cross Hatch Tester |
To check the cross cut Adhesives of paint |
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Checker boards |
To check the hinding power of the paints |
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Electrical oven |
To check solid content of paints |
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Bar Coaters |
To apply equal film thickness of paints |
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Dry film thickness gauge |
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Various instruments |
To check density of paint & other raw materials |
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Automatic Scratch Hardness Machine |
To check the hardness of the
paint |
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Salt spray corrosion cabinet with temperature controller & compressor for testing the corrosion property of the coatings.
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Compressor with gun & booth for spraying the finish paints.
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List of equipment for R & D and Testing of Raw materials
required for Paint.
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All type of laboratory glass ware to check acid value, amine value, iodine value, free formaldehyde content etc.
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Electrical & manual balances |
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Laboratory ovens |
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Various types of Heating mantel & hot plates |
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Hot Water bath |
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Melting point apparatus. |
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Incubator for temperature up to 1200 D.C |
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Variable speed stirrer |
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Hydrometer for checking the density of solvents. |
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Boiling range apparatus. |
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Q. A. methods practiced : We believe, that to sustain in the today's
competions we must stick to quality & services, for that we are strictly conducting quality control test for raw material
and finish paint. After receipt of raw material,
checking it for the weight, the sample is drawn & given to Q.C.lab
along with GRR containing all dispatch details.
After conducting necessary test the report is given to production dept.
with the advice, whether to use the raw material or not. All the records of testing of each raw material is
maintained and kept for one year. Our finish paint Quality control starts during the production.
All the
raw materials are weighed as per production sheet
in front of responsible shift supervisor and remarks of additional
are marked on productions sheet in front of
responsible shift supervisor and remarks of additions are marked on
production sheet. During the process interim
checking of level of grinding and consistency are checked. After the
required grinding stage the material is discharged
from the machine & necessary additions are made. After the shade
matching, all physical properties like viscosity,
drying, shade etc. are checked in factory, if they found ok the sample
from the batch is given to Q.C.lab for further
testing of all Physical & chemical properties. After satisfactory
results, the Q.C.report is handed over to the responsible
person for remarks and packing instruction. If the results are not satisfactory, the
report of testing along with the remarks
is sent to production for necessary action. After the necessary addition
as per instruction the sample is again given to
Q.C. lab for approval. After the approval of Q.C. lab, the material, is
packed as per the instructions and the counter sample is kept with Q.C. lab for minimum 6 months. After the receipt of
raw material all the operations till finish paints carried out in our factory premises only. We are not depending on
any other source for all our production activities.
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An ISO 9001 : 2008 Certified Company
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